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Solids Liquid Separation Small Decantr Centrifuge For South America Client

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Solids Liquid Separation Small Decantr Centrifuge For South America Client

GN exported Solids Liquid Separation Small Decantr Centrifuge For South America Client on 17th Mar 2020. The model is specially designed for this client, meeting every requirements of the project.

It's very important to choose the right model, so hereby we'd like to share some points of view about how to analyze for choosing the proper decanter centrifuge from the nature of the material.

 
I. Consider from the nature and composition of materials
 
 
The primary basis for selection is the type of heterogeneous system that is separated. For example, for the separation of emulsions in a liquid-liquid system, the first consideration is to use a centrifugal separator. For liquid-solid systems, when the liquid phase of the suspension is a loose material with a low degree of solidity, large solid phase concentration, and coarse particle size (> 100um), various filter centrifuges can be considered. Generally speaking, this kind of centrifuge can get drier filter residue and better washing conditions. Secondly, it is necessary to further select the appropriate form for specific conditions.
 
If the suspension is a material with a large liquid phase viscosity and a fine solid particle size, it is easy to block the filter cloth or screen, but it is difficult to regenerate. Therefore, a centrifugal sedimentation centrifuge should be used. When the solid phase concentration is large (5% to 10%), a spiral discharge decanter centrifuge can be used. If the solid phase concentration is less than 1%, a tubular high-speed centrifuge or a chamber centrifuge can be used. If the solid phase concentration is 1% --- 5%, a disc centrifuge can be used. The automatic slag-discharging dish centrifuge can obtain flowing concentrated sediment, so it is often used for solid-phase concentration. For liquid-liquid-solid three-phase systems, generally the solid content is not high, you can use a dish centrifuge.
 
 
 
2. From the technical requirements of the separation process
 
 
The process requirements of the separation process directly affect the selection of the centrifuge. For example, the separation process requires intermittent or continuous operation. The minimum particle size of the separation, the liquid content of the filter residue, the clarity of the filtrate, the discharge method, whether the solid particles are allowed to be destroyed, and washed Requirements, the length of the operating cycle and whether automatic control is required, the degree of automatic control, etc.
 
 
In addition, there are aslo some requirements for sealing, anti-corrosion and explosion-proof.
In short, it is necessary to choose a centrifuge that is inexpensive, applicable (that is, in line with process requirements), simple to manufacture, and easy to maintain. Choose according to the main contradictions that need to be resolved and make economic comparisons. Both technical possibilities and economic rationality must be considered. Of course, according to human operation, there are also manual operation and automatic operation. Users can choose according to their needs.

 

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Key points for Selection and Use of Polymer Flocculants in Sludge Treatment

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Key points for Selection and Use of Polymer Flocculants in Sludge Treatment
 
In the process of sludge treatment we do not only need the equipment such as decanter centrifuge but also need flocculanats. It's very important to select and make good use the right polymer flocculant, otherwise the result of sludge treatment will not be ideal. Here are some key points from GN Separation about the selection and use of polymer flocculants:
 
 
 
① Selection of species: The action mechanism of flocculants is charge neutralization polymer bridge, so anionic and cationic flocculants should be selected according to the charge characteristics of the separated materials.
② Selection of dosage: The best dosage of flocculant is that the flocculant is completely adsorbed on the surface of the solid phase particles and the flocculation sedimentation speed reaches the maximum. When the flocculant exceeds the optimal amount, the flocculation effect will decrease.
③ Selection of molecular weight: The larger the molecular weight of the flocculant, the stronger the capture power of solid particles, and the better the flocculation effect. If the molecular weight of the flocculant is too small. No flocculation effect will be achieved. For sludge dewatering, the selected molecular weight must be ≥ 3 million.
④ Shear strength of flocculant: Flocculants used in belt filter presses and decanter centrifuges have different shear strength requirements. High for general decanter centrifuges. And in the small sample test, you need to use a stirrer to verify the intensity of different stirring.
⑤ Selection of the feeding position; after flocculant is added, the flocculation settling speed is faster. If it is transported through a long-distance pipeline, it will easily cause pipeline blockage. According to tests, it is best to dissolve the flocculant solution with good solubility. Add at the decanter centrifuge inlet
⑥ Dissolving method of flocculant: High-speed mechanical stirrer cannot be used to dissolve the polymer flocculant, because the strong mechanical stirring will destroy the molecular chain of the flocculant, and the effect of the flocculant will be significantly reduced. Generally, the stirring speed of the dissolving flocculant is less than 50 rpm, and it is appropriate to divide it. The blade of the mixer should be as wide as possible. Studies have shown that the flocculant is 0.4 to 0 after being added to water. 6MPa compressed air bubbling is the best method to dissolve the flocculant-the dissolution is very uniform and the dissolution rate is extremely fast.
 
 
We hope the key points above can be helpful to the clients in treatment of sludge. GN can not only provide users with Decanter Centrifuges, but also provide users with turnkey solutions for dewatering process, including solutions for material transportation, classification and dewatering. Rely on GN’s rich production line of separation and conveying equipment, more and more reliable and advanced equipment will be manufactured for users all over the world.
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Some Advice on The Operation Process of Decanter Centrifuge

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Some Advice on The Operation Process of Decanter Centrifuge

In order to achieve a better performance during the separation process of decanter centrifuge, the following advice are provided by GN :

(1) In order to make the decanter centrifuge as stable as possible, it is required to keep the flow, concentration and temperature of the supply stable. This is very important for the continuous running process. The decanter centrifuge feed is stable and the clarification of its outlet The flow and concentration of liquid and solid residue can be kept constant, and the process equipment connected to the decanter centrifuge can also work in a stable state, which can ensure the stability of the entire system. In order to achieve this purpose, the materials must enter a storage tank with a stirrer before entering the decanter centrifuge. The solid-liquid is made homogeneous by stirring, and then the feed liquid is quantitatively fed into the decanter centrifuge through a flow meter by a screw pump.

(2) For those materials that are highly abrasive to equipment, it is recommended to remove coarse particles first, which can greatly improve the wear on equipment. In order to prevent decanter centrifuge from blocking, coarse particles larger than the required diameter should be removed before entering the decanter centrifuge. In order to prevent the fibrous material from entering the decanter centrifuge and blocking the material port, which will cause the machine to vibrate, in the sludge dewatering process of urban sewage treatment, a sludge cutter is installed in the decanter centrifuge feed pipe, so that the pipe and screw The clogging of pumps and decanter centrifuges has basically improved.

(3) A flexible connection must be used between the pipeline connected to the inlet and outlet of the decanter centrifuge to prevent the vibration transmission.

 

(4) Before the decanter centrifuge is stopped, the remaining material in the drum must be cleaned to prevent the drum from being out of balance due to the presence of the residual material, which will cause the excitation vibration at the next stop. Therefore, a water inlet must be configured at the machine inlet to facilitate cleaning when the machine is stopped.

(5) Lifting tools need to be installed in the decanter centrifuge operation workshop for easy maintenance. The control instrument of the decanter centrifuge should be placed in a room with better conditions to ensure the normal operation of the instrument.

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GN Released Updated TBM Slurry Separation Plant

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What is a TBM Slurry Separation Plant?
 
TBM slurry separation plant is to separate and remove the excavated solids from the bentonite suspension - a mixture of water and thixotropic clay. The cleaned liquid is then returned to the slurry circulation.
20200228-GN-TBM-500M
GN Solids Control uses shale shaker, desander, desilter and decanter centrifuge to form the TBM slurry separation plant. An efficient TBM slurry separation plant is the basis for the successful use of sludge-assisted tunnel boring machines (TBM). 
The GN Slurry Separation Plant is popular for projects by AVN Machines, Mix Shields or Shaft Sinking Machines. With 12 years development, GN has made great progress in this field and an updated TBM Slurry Separation Plant has been released recently.
 
Available Models of GN TBM Slurry Separation Plant 
 
Standardized mud-water separation system, including:
1.GNTBM-240M, capacity:240m3/h 
2.GNTBM-360M, capacity:360m3/h
3.GNTBM-500M, capacity:500m3/h
4.GNTBM-1000M, capacity:1000m3/h
Larger capacity systems can also be designed for customers requirement.
 
In addition, GN can also provide a shield dewatering centrifuge:TBM dewatering decanter centrifuge
20200228--Dewatering-Decanter-Centrifuge
GN Manufactures decanter centrifuges of various sizes for the TBM dewatering treatment. The 22-inch GNLW553C-VFD and 30-inch GNLW764A large bowl decanter are popular for TBM sludge treatment. GN delivers the dewatering centrifuge to the customer together with the chemical dosing unit as a complete package. 
 
Features of GN TBM Slurry Separation Plant:
1.OEM for the entire line of shaker, desander, desilter and decanter centrifuges.
2.Customized construction system with standard equipment for your conditions.
3.Worldwide support from our branches and partners around the world.
    4.High-power shale shaker and high-speed decanter centrifuge for high efficient slurry separation.
5.Double deck shale shaker can increase the capacity while taking up less space.
6.Modular structure for fast movements.
 
20200228-GNTBM-360M
TBM slurry separation plant process
1.A coarse slate shaker removes large particles from the TBM slurry.
2.A centrifugal pump bakes the slurry and conveys coarse hydrocyclones.
3.A dewatering shaker below the coarse hydrocyclones dries the solids.
4.The other centrifugal pump pumps the slurry into fine hydrocyclones to separate solids over 20 microns.
5.The fine shaker dewaters the solids released from the fine hydrocyclones.
6.Decanter centrifuge separates solids over 2-5 microns without chemicals.
7.The chemically improved decanter centrifuge separates solids over 1 micron.
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GN Shale Shaker

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GN Sold Shale Shaker reorders to US Customer this week. Shale Shaker is knowing as the first stage and a very important machine on the rig for removing large drilled solids from the drilling fluid. Those solids removed by the shale shaker are discharged out of the discharge port into a separate holding tank where they await further treatment or disposal. GN Shale Shaker used top brand company motor so as exploration proof control panel components. Also, cover the overload and short circuit protection. GN Shale Shaker not only added a cover rubber on the spring to reduce the noise but also make the angle adjustable method easy and less human labor cost. In addition, the GN Shale shaker comes with a very informative user manual, it will help with the new operator understand the process quicker. There are 7 types of GN shale shakers. One (GNZS752) with 2 screen Panels. Two (GNZS703F-SDZF, GNZS703F-SHBF) with 3 screen panels. One (GNZS594F-SHBF) with 4 screen panels. One (GNZS706F-SHBF) 6 screen panels double deck shaker. Two (GNZS594F-SGZF and GNZS703F-SGZF) with High G force can be up to 8G of force move solids fast across GN API shaker screen. GN Shaker screen panels are tested with API RP 13C(I-SO13501). 

GN Shale Shaker sold worldwide such as the USA, Russian, United Arab Emirates, Africa, Indian, middle east. etc. Benefit gets GN Shale Shakers are 1. global customer service support 2. replacement screens are good quality with affordable price 3. Built tough with strong durable materials usage longer lifetime 4. Great for North and South America customer, GN Solids America LLC Shale Shaker has storage inventory in Houston Texas. This will help to reduce the shipping lead time and customer and get the GN Shale shaker faster.