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How to increase the power of a dewatering decanter centrifuge

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How to increase the power of a dewatering decanter centrifuge

 

In the process of using the decanter centrifuge, some users have  encountered the problem of the slow dewatering power. The specific manifestation is: as the fixed image material in the drum increases, the dewatering time of the centrifuge is prolonged and the dewatering is not dry. This phenomenon is common.

In order to increase the dewatering power of the decanter centrifuge, the rotating speed of the centrifuge drum can be increased within the scope of safety and the materials are not corrosive or corrosive; at the same time, the filter area in the centrifuge drum can be increased. . The specific implementation method is to increase the lining net to keep a small gap between the filter bag and the decanter drum to increase the water permeability; increase the cross-sectional area, such as adding a V-shaped filter baffle. Of course, a small number of repeated dehydration methods reduce the amount of dewatering and filtering materials in each centrifuge. More and less discharge methods can also increase the power of the decanter centrifuge.

If the material is viscous, wash it within the permitted range of the process. Increase the size of the solid phase material particles. Under the condition of the same process, if you want to increase the worry rate, you can consider increasing, such as flocculant. During the operation of the decanter centrifuge, after adjusting the rotating speed of the drum, the dry solid load, the type of flocculant, the manufacturing concentration of the flocculant, the dosage and the dosage direction, the thickness of the liquid ring layer, the speed difference curve and other parameters, the parameters were changed. The solid content of the dehydrated cake and the solid content of the supernatant make the centrifuge run in good condition.

   Through actual operation, we found that among the many factors mentioned above, the setting of the thickness of the liquid ring layer and the adjustment of the speed difference are critical to the effect of centrifuge sludge dewatering.

   Tips: Maintenance method of centrifuge:

   1. Clean the centrifuge chamber and turn back, and wipe dry the condensed water in the chamber.

   2. Open the door after use until the cavity returns to normal temperature.

   3. Equilibrate the sample before centrifugation.

4. Pay attention to disinfection and sterilization after centrifugation.

 

 

If you are interested in GN products, please check the following items on Alibaba:

Decanter centrifuge

3-Phase Disc centrifuge

Sludge dewatering Screw press

Oil water separator

Centrifugal pump

Vacuum Pump

Submersible pump

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Vibration Screen for liquid and solids separation to Environmental Solution Company

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Vibration Screen for liquid and solids separation to Environmental Solution Company

 

News from GN company this week: Recently, a complete set of Vibration Screen for liquid and solids separation have been manufactured and ready to go to start serving a new project for an Environmental Solution Company.

To make sure the products will provide a reliable performance and every part and component of the equipment will run smoothly for a long term operation, our technical department, production department and quality control department have paid a lot of attention to the material selection, material preparation, every step of production and the inspection in each step.

If you need any support about the operation and maintenance of Vibration Screen for liquid and solids separation, please feel free to contact GN company for our engineers’ best experience and knowledge in the relevant industry. We will do our best to assist your project because just in this way we can establish a stable and long term cooperation relationship. And we will be sure to make the benefit mutually.

As a leading manufacturer of Vibration Screen for liquid and solids separation, GN pays high attention to the product quality and considers the long-term benefits for users.

GN is also a professional manufacturer of decanter centrifuges, and in the selection of raw materialsn, high-quality centrifugal casting or forging stainless steel materials are used, and for wearing parts, hard alloy protection is used. GN high-end CNC lathes, CNC centers, and CNC gantry milling machines can better ensure the machining accuracy of centrifuge parts. In terms of the dynamic balance of the decanter centrifuge, in addition to the ordinary low and medium speed dynamic balance, GN also applies a high speed dynamic balance process, which can dynamically balance the centrifuge screw and bowl at the actual working speed of the centrifuge. In terms of market applications, GN decanter centrifuges are widely used in the industry, and the products are exported to more than 60 countries and regions in the world, and have won high praise from customers.

 

By the way, please check the following products of GN company on Alibaba:

Decanter centrifuge

3-Phase Disc centrifuge

Sludge dewatering Screw press

Oil water separator

Centrifugal pump

Vacuum Pump

Submersible pump

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Improvement of dewatering efficiency of decanter centrifuge and its wide adaptability

on . Posted in News

Improvement of dewatering efficiency of decanter centrifuge and its wide adaptability

 

In the process of using the decanter centrifuge, we encountered the problem of slow dewatering efficiency of the decanter centrifuge. The specific manifestation is that as the fixed image material in the drum increases, the dewatering time of the decanter centrifuge is prolonged, and the decanter is not dried. appear. This phenomenon is common.

  In response to this problem, first of all, the rotating speed of the decanter centrifuge drum should be increased, of course, within the safe allowable range, and the material is non-corrosive or less corrosive. Secondly, increase the filtration area in the centrifuge drum. The method is to increase the lining net to keep a tiny gap between the filter bag and the centrifuge drum to increase the water permeability; increase the cross-sectional area, such as adding a V-shaped filter baffle.

   It can be dehydrated in a small amount for multiple times, reducing the amount of dewatering and filtering material in each centrifuge, and the method of discharging more and less. If the material is sticky, wash it within the allowable range of the process. Increase the particle size of the solid phase material. If the process is unchanged, if you want to increase the worry rate, you can consider adding, such as a flocculant.

   Decanter centrifuge is one of the widely adaptable solid-liquid separation equipment on the market, which is mainly used for solid-liquid separation. When selecting the equipment, it depends on the specific conditions of the materials. The separation and separation effect of the decanter centrifuge is determined by the dryness of the solid particles in the suspension, such as salt sugar and other water-soluble items, which need to be used. The flocculant is then separated.

   Although the applicability of the decanter centrifuge is wide, when we choose the centrifuge equipment, we must first according to our own needs, and then choose the one that suits us.

 

If you are interested in GN products, please check the following items on Alibaba:

Decanter centrifuge

3-Phase Disc centrifuge

Sludge dewatering Screw press

Oil water separator

Centrifugal pump

Vacuum Pump

Submersible pump

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Desander plant and mud dewatering centrifuge for Engineering Company

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Desander plant and mud dewatering centrifuge for Engineering Company

News from GN company this week: Recently, a complete set of Desander plant and mud dewatering centrifuge have been manufactured and ready to go to start serving a new project for a Engineering Company in China.

To make sure the products will provide a reliable performance and every part and component of the equipment will run smoothly for a long term operation, our technical department, production department and quality control department have paid a lot of attention to the material selection, material preparation, every step of production and the inspection in each step.

If you need any support about the operation and maintenance of Desander plant and mud dewatering centrifuge, please feel free to contact GN company for our engineers’ best experience and knowledge in the relevant industry. We will do our best to assist your project because just in this way we can establish a stable and long term cooperation relationship. And we will be sure to make the benefit mutually.

As a leading manufacturer of decanter centrifuges, GN pays high attention to the product quality and considers the long-term benefits for users. In the selection of raw materials for Desander plant and mud dewatering centrifuge, high-quality centrifugal casting or forging stainless steel materials are used, and for wearing parts, hard alloy protection is used. GN high-end CNC lathes, CNC centers, and CNC gantry milling machines can better ensure the machining accuracy of centrifuge parts. In terms of the dynamic balance of the decanter centrifuge, in addition to the ordinary low and medium speed dynamic balance, GN also applies a high speed dynamic balance process, which can dynamically balance the centrifuge screw and bowl at the actual working speed of the centrifuge. In terms of market applications, GN decanter centrifuges are widely used in the industry, and the products are exported to more than 60 countries and regions in the world, and have won high praise from customers.

 

By the way, please check the following products of GN company on Alibaba:

Decanter centrifuge

3-Phase Disc centrifuge

Sludge dewatering Screw press

Oil water separator

Centrifugal pump

Vacuum Pump

Submersible pump

Print

Soy protein extraction centrifuge

on . Posted in News

Soy protein extraction centrifuge

Soybeans have complete protein properties and contain all the amino acids we need in our diet, and our body simply cannot synthesize them.

This means that soy protein products are an excellent substitute for animal products and animal food. They are also a good source of whole protein, but their disadvantage is that they are more fat, especially saturated fat.

Soy protein is now one of the main protein sources consumed by livestock and humans. Soy Protein Isolate (SPI) contains 90% protein (based on dry weight) and is the most concentrated form of soy protein currently available.

Therefore, the separation and extraction of soy protein is becoming an important production line in the food processing industry and decanter centrifuge is an important equipment for this field.

Vegetable protein is extracted from soybeans, peas, etc. by the usual acid extraction method. In addition to nutritional value, plant protein also has many important functional properties. In the process of producing protein powder, in order to maximize the yield and extraction rate, more and more decaner centrifuges are used in the entire production line.

Separation technology High-speed soybean protein centrifuge (separation coefficient ≥3500G) plays an irreplaceable important role in the production process. The most hygienic and effective way to deal with SPI is to use a can analyzer centrifuge for centrifugation.

Soy protein isolate (SPI) is currently the most concentrated low-fat and high-protein nutritional food, and its market demand is very large. In the soybean product industry, high-efficiency, fully enclosed high-speed centrifuges are gradually bringing technological innovation to the soybean production line and replacing traditional filter equipment. Ordinary centrifuges are difficult to remove soybean hulls (similar to medium density).

For this reason, Separation Technology has designed and developed a float trap to solve this problem and make the separated soybean milk meet the processing and production requirements.

 

Technology extraction process

The principle of producing soy protein isolate is simple.

First, defatted soybean meal or flakes are used as a raw material to dissolve protein in water.

The resulting solution is then separated from the solid residue.

Finally, the protein precipitates out of the solution, then separates and dried.

For these companies in the soy protein industry, the main goal is to improve product purity and yield. These depend on many different parameters, including alkalinity, extraction time, temperature, water to soybean meal ratio, heat treatment and stirring.

Soy protein centrifuge is specially designed to solve this problem, helping customers achieve high purity and high efficiency economically.

Protein extraction

Mix soy flour with water and perform isoelectric adjustment to dissolve most of the protein. Then the protein-rich solution must be separated from the solid phase called okara.

The traditional configuration includes a vibrating screen and a rotating screen, followed by selected purification and concentration.

 

If you are interested in GN products, please check the following items on Alibaba:

Decanter centrifuge

3-Phase Disc centrifuge

Sludge dewatering Screw press

Oil water separator

Centrifugal pump

Vacuum Pump

Submersible pump