Mar 22

In February 2019, GN Solids Control began the manufacturing of its first automatic mud tank cleaning system for a customer in America, a significant moment for China manufacturer of solids control equipment in oil and gas drilling.

Mud tanks cleaning has been a tedious and labor intensive work. Whenever a drilling rig changes to a new kind of mud, or there is too much deposition of expensive barite on the bottom of mud tank, cleaning work has to be performed. Workers with heavy equipment need to come into the refined space of a mud tank to clean mud residuals with high pressure chemical solution spray, exposing themselves to the dangerous environment.

GN Solids Control’s automatic tank cleaning system can bring this high risky high cost work to an end.

Using its mature sub systems, GN Solids Control’s automatic tank cleaning system can automatically finish mud tank cleaning work.

Chemical solution is prepared in the dosing tank with dosing pump. An automatic mixer will add chemical solution automatically to the buffer tank.

Buffer tank provides chemical solutions to booster pump, which pressurizes the solution and send it to automatic tank cleaner.

Automatic tank cleaner scans the inside of mud tank at preset scanning patter, hitting each and every spot of mud tank inner shell to kick out mud contaminant. It takes about 15 minutes to finish a complete scanning cycle.

A powerful suction pump will collect dirty solution, including deposited barite, from the bottom of mud tank, and transfer it to clarifier.

Specially designed clarifier set the solids in the liquid very quickly. While solids accumulated at the special shaped bottom of clarifier being pumped out by a membrane pump, clear solution on top of the clarifier will overflow to the buffer tank, being ready for the next cleaning cycle.

Automatic tank cleaning system by GN Solids Control features:

  • High efficiency. A mud tank can be cleaned in a matte of hours
  • Fully automatic: no operator interference is necessary
  • Much less risky: human entrance into dangerous environment is minimized;
  • Much less costly: only one operator is needed and human cost is cut tremendously.

Tank-Cleaning-System-new

written by Decanter Centrifuge

Mar 31

Recycle the drilling mud that lubricate the drilling bits.

The drilling mud solids control system is for filter away danger solids phase that contain in the drilling mud and reuse the needed solid phase.  The task is to keep drilling fluids in stable performance status.  There are several machinery that will need to perform the tasks.

The result of consist performance of drilling mud is avoid the blocking and damage of the oil and gas channel. It reduce the well drilling torque and friction drag and reduce the pressure oscillation of the annular air suction.  It also increase the velocity of the well drilling, extend life of the drill bit, reduce wear of the equipment.

drilling mud system

There are  five steps of filtering process that require five solids control machinery that will do  filter screening, degassing the mud, desanding the mud, desilting the mud, centrifuge force separation and demand of weighting up mud. The consist work flow between every solids control equipment use in the whole system is very important.   Level one to five level of output of the mud should be matched each other and the interval of separation size should be appropriate and have a certain overlap.  The result of the smaller solids which are not filter by the upper can be filter in the next controlled level.

With the development of well drilling technology, mud mixing system plays an important role in drilling operation. The various kinds of solids control systems function at the same time. Regardless the different kind of the solids control system, it’s basic function will not changed. It is depend on organic combination of mechanical removal equipments, drilling fluid mud tanks and other auxiliary equipments to accomplish the basic function:  Recycle the drilling mud that lubricate the drilling bits

written by Decanter Centrifuge \\ tags: , , , , ,

Jan 25

GN mud plant system can be separated as per the application field. Name sounds similar, but the system maybe very different.

For piling, mining, diamond drilling, etc. smaller mud plant system is fit. Eg. We have one client from South Africa who need one set 500gpm mud plant system for diamond drilling, and we offer one set GNMS-500D system. It including:

One set mud tank platform with one shaker and one pump. Finish.

The client has its own mud hopper mixing system and other auxiliary equipment.

We also have GNMS-200D, GNMS-500D, and GNMS-1000 D for option. This is economic equipment for buyers.

 

For oil gas drilling, mud plant system generally refers to big mud tank system for drilling mud preparation. Eg. We have one liquid mud plant system for Africa drilling client, the equipment including:

7 sets 40ft container sized mud tank for mud storage/ mixing

1 sets mud mixing skid with 2 sets 75kw centrifugal pumps & 1 set 55kw shear pump to give power for the mud tank system.

Each mud tank is designed with mud agitator and mud guns.

2 sets diesel tank to prepare oil based mud. Size same as 40ft container

GN Solids Control also sold one set 4 mud tank mud plant system for South America client. The end user is Halliburton locally.

WBM waste management total solution

GN Solids Control mud solids control equipment and drilling waste management equipment is widely used in different field.

1) oil and gas drilling field. Mud tank system, mud solids control equipment, drilling waste management equipment etc.

2) HDD & CBM & Water well drilling.  Compact mud system like 500gpm mud system is mostly used in this field.

3) Shale gas/ shale oil drilling. The configuration of mud system and drilling rigs for shale gas drilling, is similar to oil drilling.

4) Mining, diamond drilling — economic small and simple mud system is used for the field.

5) River dredging— Some client need to use solids control 4th system to treat the dredging project waste water.

 

If you have some requirement, pls contact GN Solids Control freely.

written by Decanter Centrifuge \\ tags: , , , ,

Dec 07

Not long ago we shipped a complete range of customized mud mixing tank system to South America, as a small part of a new liquid mud plant.
The primary configuration of the mud mixing tank system is as down below:
1 4 sets regarding 40 feet container dimensions mud tanks with important handrails, stairs, walkways, interconnection pipelines, valves, flexible internet connections, flanges, man hole, clear gate, etc . 3 are mud mixing tanks, a single of them is mud running tank.
2 Each tank with 2 units involving GNJBQ15DD ( double blades) mud agitators, 2 products of 2 inch mud firearms, 1 fluids level ingerir
3 Each tank having 6×5 with 75HP centrifugal pump as transfer pump, 75HP shear pump intended for cutting the mixed chemical substances, 60HP mixing pump dealing with venture hopper. All of the pushes are designed to multi functions, such as:
The transfer pump can function as feeding pump connected with shale shaker and OBM processing tank; the mixing tank can work as exchange pump when stop mixing. The shear pump perform as transfer pump around july available or when the exchange pump is under routine maintenance. The transfer pump can certainly transfer the clean liquids from the liquid mud vegetable to mud mixing tank system, also it can transfer typically the mixed fluids into mud storage tanks.


4 One of many tank is as oil based mud processing tank, with the solids control equipments as: 2-panel shale shaker GNZS852-HB, two units of high speed decanter centrifuge GNLW363CG, mud agitators, mud guns, centrifuge giving pumps.
5 Operation family table for each mud mixing aquariums, the chemicals will be put on the particular operation table by forklift for convenient operation.
a few Customized painting color, custom made mud tank storage capacity, personalized treating capacity
If you need a new proposal for liquid mud plant or mud mixing tank system, pls experience of GN solids control with Beijing or GN solids America in Houston, TEXAS.

written by Decanter Centrifuge \\ tags: , , , , ,

Nov 26

GN Solids Control is a Chinese leading manufacturer providing various pumps including shear pump, centrifugal pumps, submersible pump or displacement pumps. All of these pumps are equipped on GN mud recycling systems with different working functions.
1. GN Shear Pump
Shear pump is especially designed for mixing bentonite and polymer to former the active drilling fluid. In order to decrease the mixing time, more and more oil and gas companies are paying great attention to the mixing process. As we all know, the drilling fluids need to be strictly and carefully mixed and sheared in order to have an effective drilling fluids property.
By using GN shear pump, the bentonite and polyer can be dispersed thoroughly in the water. It can help to increase the hydration degree largely. GN shear pump also helps to reduce the use of water by over 15% and reduce the usage of more than 30% bentonite. On the other side, GN shear pump dilutes the high molecular weight polymer largely. GN shear pump provides highly efficient shearing drilling fluids pretty fast.

shear pump
2. GN Centrifugal Pump
Centrifugal pump is mainly used to provide drilling fluids and transfer drilling fluids to different equipments as trip pumps. GN centrifugal pumps are can be used to replace Mission Pumps.
GN centrifugal pump is using mechanical seal which is made of tungsten carbide. All the bearings are using world famous bearings. GN centrifugal pumps can also be used for feeding desander, desilter or some other equipments.

centrifugal pump
3. GN Submersible Pump
GN submersible pump is used to pump the drilling fluid with large density in a deep mud tank. The pump is made of wear proof alloy for long time usage.
GN Solids Control also has positive displacement pumps also called screw pumps are also very popular in transfer drilling fluids without agitating or shearing. Welcome to connect with GN Solids America LLC if you need more info.

VLUU L100, M100  / Samsung L100, M100

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written by Decanter Centrifuge \\ tags: , , ,

Nov 20

Not long ago, GN solids control finished the manufacture for several units de-sanding product used for bored piling job. These de-sanding units usually are separately for the customer received from Saudi Arabia, Singapore, Myanmar and a China domestic client. Besides the bored piling assignments, this small footprint along with cost effective machine can also be traditionally used in TBM and HARD DISK DRIVE projects.

GN’s de-sanding device is a composition unit such as the primary shale shaker and cyclone unit with 2 development solids separation function. The significant principle of GN De-sanding unit is as follow:
1 ) A Pit pump will certainly suck the drilling body fluids from the mud pit and also transfer to the de-sanding product shale shaker for coarse hues separation. Please note that the opening pump is an extra system which the customer can choose to have from GN solids conrol or obtain locally.
2 . The liquefied goes through the mesh display screen of 20/40 mesh will probably temporally stored in the below located mud catching fish tank waiting to be transferred to often the cyclone unit for further separating.
3. The self-contained centrifugal pump transfers the water mud to the de-sander/de-silter cyclone for finer solids parting. After separated by the cyclone units, the clean liquefied would overflow to any where customer prefer.
bored pile desander
GN’s de-sanding unit is classified because 200GPM, 500GPM and 1000GPM with different model as GNMS-200D, GNMS-500D and GNMS-1000D.

About consideration of cost conserving and flexibility, this de-sanding system is not equipped with mud storage space tank. The operator might get the mud tank in your area and connect with GN’s de-sanding unit easily with pipe. The operator even can obtain a separate skid mounted airliner mud mixer to connect having mud tank to amalgamated a complete mud recycling program. Thus the user could get a new self-contained mud system which may be used for horizontal directional going which will request for both soil recycling and mud mixing.
Considerably better solution for your piling job mud recycling, for more information, make sure you no hesitate to contact along with GN Solids Control.

written by Decanter Centrifuge \\ tags: , , , ,

Nov 02

The mud guns that place in the mud system’s function is to move drilling mud from tank space to another.  GN Solids America LLC’s mud gun can be either fixed or rotate setup for drilling operators to optimize the performance for the mud gun.

The mud gun can be use in high pressure and low pressure spray action by using different feeding pump.  The high pressure kind of mud gun is smaller design whole low pressure kind  is larger compare with high pressure kind .  The mud gun equip with movable nozzles and mounted on the mud tank with joint and connected with the pump.  It separate the drilling mud in jet form and mixing the drilling fluid in the pool of mud to keep the drilling mud consist mixed.

Mud Gun

The mud gun’s nozzle  is equip either fixed direction or rotated direction. The fixed nozzle is with hydraulic mixing line, the difference is that the drilling mud gun installed the two diagonal, nozzle direction parallel to the vertical tank wall tank. So as to form a can of drilling fluid layer rotation. But in the height direction, the jet effect can be ensured to ensure the convection of the drilling fluid.   The rotary nozzle drilling mud gun is by the input pipe, barrel, crosshead, two curved pipe with threaded joints, can change the nozzle and two coat nut composition, the gun body through the ball bearing and the input pipe is connected with. The drilling fluid through the inlet pipe, a nozzle, crosshead and start at a certain speed to the opposite direction. Speed depends on the drilling fluid pressure, density and viscosity.

GNNJQ Series manufacture by GN Solids America LLC are meant to provide supplemental or primary mixing in mud tanks depending on the number being used and the pit size. GN Solids Americal normally keep stock for GN main product and shale shaker , mud cleaner and decanter centrifuge always keep stock there to service local client . More information please Click this link

 

 

written by Decanter Centrifuge \\ tags: , , , , ,

Jan 12

GN Solids Control is one of the top Solids Control Equipments manufacturer in the world. We manufacture a complete line of Solids Control Equipments, Such as  Shale Shaker, Mud Cleaner, Degasser,Centrifugal Pump, Decanter Centrifuge,Agitator,etc.  As the development of GN in the past 5 years, Now GN also can provides customized drilling fluid dewatering systems designed to reduce volumes of waste and reducing long term liabilities.dewatering is the process of injecting coagulants or flocculating chemicals into the mud entering a large clarifying centrifuge.

In a minimal discharge, environmentally sensitive area, this mud cannot simply be dumped in a sump and forgotten about.This is where mud dewatering becomes necessary. Also during cement displacements and at the end of the well, dewatering is used when the mud needs to be disposed of.

Dewatering Process:

Drilling Fluid Dewatering System

Drilling Fluid Dewatering System

1) Mud from the active system is pumped into either a separate mud tank or directly into an injection manifold. This mud is tested by the Solids Control engineer immediately prior to processing. Through a series of standard tests, the operator determines the approximate amount and type of chemicals to give an optimum flocculation/ stabilization of the mud.

2)The injection manifold has a series of injection ports and internal static mixers. The calculated amounts of chemicals are metered into the ports with chemical injection pumps. These pumps have variable controls to continuously adjust the amount of chemical injected.
3)The mud which added coagulant and flocculant then goes to a high-speed, high G-force Decanter centrifuge. The Decanter centrifuge separates the flocculated solids from the fluid.

4)The quality control tank allows the unit operator to monitor the effluent from the centrifuge returned to the active mud or storage system. The operator can then make further adjustments to the chemicals and equipment to ensure optimum dewatering. A bypass allows the operator to recirculate the centrifuge effluent if necessary.

Decanter Centrifuge

Decanter Centrifuge

5)The neutralizing tank may be used to store dewatered fluid and to make final treatments to the processed fluid, such as pH adjustments, before the fluid is recycled as makeup or dilution water. This tank is partitioned and can be used for prehydrating bentonite, for mixing chemicals, or for storing excess mud.

The heart of GN’s dewatering systems are the polymer conditioning manifolds and high-speed decanter centrifuge. Each manifold is carefully engineered to provide optimum polymer hydration. For more information of GN’s Dewatering System, Please feel free to consult with GN’s engineer

 

 

written by GN Decanter Centrifuge \\ tags: , , ,

Dec 07

The drilling rig consistes of a set of equipment and machinery located on the drilling site.Normally the rig is not owned by the oil company but by drilling service companies.

Oil/gas drilling rig normally consisted of eight major systems,(Hoisting system, Rotating System,Drilling fluid circulating system,Transmission system,Control System,power-driven system,rig substructure, Rig auxiliary equipment system). Every drill rig is constructed in type,size and capacity according to the aims and the characteristics of the hole to be drilled. The simplest criterion for the classificatin of drilling rigs is based on the type of location (land or offshore), and their capacity. The effective drilling depth that can be achieved. according to this classification. Onshore drill rigs fall into four groups. 1) Light rigs,down to 2000m, 2)Medium rigs,down to 4000m,3)Heavy rigs,down to 6000m, and 4)Ultra-heavy rigs for greater depths. Another criterion for classfication is the power installed on the rig,1)light rigs,up to 650HP,2)medium rigs ,up to 1300HP,3) Heavy rigs,up to 2000HP, 4)Ultra-heavy rigs,3000HP and more.

List of Components of Drilling Rig:

Main Components of Drilling Rig

Main Components of Drilling Rig

1 crown block
2 mast
3 monkey board
4 traveling block
5 hook
6 swivel
7 elevators
8 kelly
9 kelly bushing
10 master bushing
11 mousehole
12 rathole
13 drawworks
14 weight indicator
15 driller’s console
16 doghouse
17 rotary hose
18 accumulator unit
19 catwalk
20 pipe ramp

Solids Control System

Solids Control System

21 pipe rack
22 substructure
23 mud return line
24 shale shaker
25 choke manifold
26 mud gas separator
27 degasser
28 reserve pit
29 mud pits
30 desander
31 desilter
32 mud pumps
33 mud discharge lines
34 bulk mud components storage
35 mud house
36 water tank
37 fuel storage
38 engines and generators
39 drilling line

GN Solids Control is the first API certied Solids Control Equipments manufacturer in China. GN have manufactured many compelte solids control system for rig manufacturers or drilling service companies. Most rig manufacturer don’t produce shale shaker,mud cleaner,decanter centrifuge ,etc.

Benefits of buying Solids Control System from Solids Control Equipments Manufacturer

1)Professional: Solids Control company is more professional than drilling rig manufacturer, because many projects solids control design are provided by Solids Control company, and rig manufacturer buy equipment from solids control company.

2)Quality: Drilling rig manufacture need to add their own profit of the equipments they buy from solids control companies, if they can offer lower price, that means they have lower quality.

3)Spares & aftersales: In operation, if you want to buy spare parts, the drilling rig manufacturer needs to buy from Solids Control companies, and if you need services for trouble shooting, rig manufacturer needs to get assistance from Solids Control companies

4)Warehouse Control: Solids control equipments have many wearing spare parts, and it’s cost is high,Eg, the shaker screens, centrifugal pumps, if you insist on one Brand of Solids Control, it can help you to keep minimum stock for spare parts.GN Shaker screens is interchangeable with MI Swaco Moongoose, and Centrifugal pumps is interchangeable with Nov Mission pumps.

5)Commissioning Service: We provide the fist time commission service and training service for you rig up the drilling rig. -font-family:Calibri; mso-hansi-theme-font:minor-latin;}

For above reasons, that’s why the smart buyers buy Solids Control & Mud Pumps separately from the drilling rig manufacturer. And build relationship with the original manufacturer for Solids Control & Mud Pump. It saves not only cost, but time for operation in the future

 

written by Decanter Centrifuge \\ tags: , , , ,

Nov 16

GN 200GPM Mud mixing & cleaning system has a compact design and small footprint. The system consisted of the GNZJ752D linear motion double deck shale shaker. 6 X 4 inch desilter cones,2 centrifugal pumps, a high shear mixing hopper and a mud tank. Total capacity =5 m3. total system can handle a throughput of 150 USgpm to 200 USgpm by using the bottom deck of the linear motion shaker as a primary scalping screen and the top deck as a mud cleaner to handle the underflow from the desilter cones.

Features:

Mud Cleaning & Mixing Unit

Mud Cleaning & Mixing Unit

1) 5000 liters two-compartment holding tank
2) Hi-G linear motion double deck shaker operating with high conductance pre-tension screens. The bottom deck of the shaker acts as a primary screen and top deck as mud cleaner drying the underflow from desilter cones.
4) Six 4inch hydrocyclones for secondary sand and silt removal
5)Mud hopper with venturi nozzle to provide shear energy in preparing bentonite mud.
6) two 11Kw centrifugal pump with mechanical seal for feeding desiler cones and mud mixing.
7) weatherproof control panel

For more information about GN mud mixing & Cleaning system, Please feel free to contact with GN Solids Control.

written by Decanter Centrifuge \\ tags: , , , ,